Beta Titanium Optical Frames

Beta Titanium Optical Frames

Beta Titanium Optical Frames utilize titanium alloys containing stabilizing elements (such as vanadium and aluminum or molybdenum) processed via solution-treatment to achieve a metastable beta-phase structure. This molecular alignment delivers extreme elasticity, high strength-to-weight ratios, and superior fatigue resistance compared to commercially pure (CP) titanium or standard monel/nickel-silver alloys.
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Description

Technical Parameters

Beta Titanium Optical Frames utilize titanium alloys containing stabilizing elements (such as vanadium and aluminum or molybdenum) processed via solution-treatment to achieve a metastable beta-phase structure. This molecular alignment delivers extreme elasticity, high strength-to-weight ratios, and superior fatigue resistance compared to commercially pure (CP) titanium or standard monel/nickel-silver alloys.

 

Engineered for precision optical brands, these frames weigh between 7.2g to 14.5g (lens-excluded) and provide continuous, gentle pressure distribution across the temples without deforming. Manufacturing utilizes 5-axis CNC milling, precision wire EDM cutting, and vacuum ion plating (IP) to maintain structural integrity and a uniform surface finish across large-scale production runs.

 

Key Features

 

High Elasticity Memory Temples: Beta-titanium wire and sheet retain elastic deformation up to 6% strain, allowing temples to flex outward significantly without permanent bending or snapping.

 

Corrosion & Sweat Resistance: Passivation treatment creates a stable titanium dioxide (TiO2) surface layer, preventing degradation from skin acidity, facial oils, and saline exposure.

 

Hypoallergenic Composition: Nickel-free base material complies with EU Nickel Directive standards, eliminating contact dermatitis risks for sensitive wearers.

 

Low Density Strength: Density of approximately 4.5 g/cm3 (40% lighter than stainless steel) maintains structural rigidity while minimizing bridge and nose-pad pressure points.

 

Tight Tolerances for Lens Mounting: Grooves cut via CNC profiling maintain groove width accuracy within +/-0.03 mm, securing prescription ophthalmic lenses and preventing optical axis rotation.

 

Materials & Specifications

 

Technical Parameter

Specification Value

Standard / Test Method

Base Material

Grade 5 / Beta-Ti Alloy (Ti-15V-3Cr-3Sn-3Al or Gum Metal variant)

ASTM B348 / ISO 5832-11

Density

4.45 g/cm3 - 4.51 g/cm3

ASTM F136

Tensile Strength

>= 895 MPa

ASTM E8 / E8M

Yield Strength (0.2% offset)

>= 828 MPa

ASTM E8 / E8M

Elongation at Break

>= 10%

ASTM E8 / E8M

Plating Method

Vacuum Ion Plating (IP) / PVD, Thickness: 0.3 um - 0.5 um

ISO 28706

Nickel Release Rate

< 0.2 ug/cm2/week

EN 1811 / EN 12472

Weight Range

7.2g - 14.5g (per frame front and temples)

Analytical Scale Measurement

 

Frame Construction

 

Front Chassis: Formed from solid beta-titanium sheet via precision stamping and 5-axis CNC milling to eliminate micro-cracks in stress concentration zones (brow bar, bridge, and endpieces).

 

Hinge Assembly: Integrates integrated barrel hinges or custom screwless spring systems laser-welded using Argon shielding to maintain joint shear strength above 120N.

 

Temple Integration: Laser-cut taper profiles ensure graduated flexibility from the hinge point to the ear tips, preventing pinch points behind the auricle.

 

Nose Pad Arms: Integral or laser-welded pure titanium arms designed to accept screw-on or push-in medical-grade silicone pads.

 

Design & Size Options

 

Silhouette Profiles: Full-rim, semi-rimless (nylon cord secured), and minimalist rimless mountings compatible with drill-mount or groove-mount lenses.

 

Standard Size Matrix: Available in bridge-lens-temple configurations including 48-18-140, 50-20-145, and 52-19-145.

 

Custom Geometries: Custom eyeshapes (Pantos, Square, Aviator, Cat-Eye) developed from CAD step/iges files provided by client design teams.

 

Surface Finishes: Brushed matte, high-polish gloss, sandblasted anti-reflective texture, and dual-tone IP plating (Gold, Gunmetal, Rose Gold, Titanium Silver, Matte Black).

 

OEM & ODM Customization

 

CAD/CAM Engineering Support: DFM (Design for Manufacturing) analysis conducted on client 2D/3D drawings within 48 hours to identify wall thickness vulnerabilities and stress points.

 

Laser Branding: Custom logo etching, pad printing on temple tips, or inner-temple laser stamping of brand nomenclature and model numbers.

 

Prototype Turnaround: Rapid CNC-machined physical prototypes and 3D-printed resin fit-test samples delivered within 7 to 12 business days.

 

Tooling and Die Sinking: Dedicated stamping dies and CNC fixture programs locked exclusively for client production runs to protect proprietary designs.

 

Manufacturing & Quality Control

 

Production Equipment:
30+ units of 5-axis and 4-axis CNC machining centers.
CNC laser cutting and automatic tube bending machinery.
Automatic vacuum ion plating (PVD) coating chambers.
High-precision optical comparator and profile projector measuring systems.

 

Quality Control Protocols:
• Material Spectrometry: Incoming raw material rods and sheets verified via positive material identification (PMI) spectrometer testing.
• Elasticity Fatigue Testing: Temples subjected to automated mechanical fatigue testing (> 15,000 open-close cycles) to verify spring tension retention.
• Corrosion Resistance: Salt spray testing (ASTM B117) executed for 72 hours to confirm plating adhesion and absence of oxidation.

• Dimensional Audit: 100% optical alignment check for lens groove symmetry, pantoscopic tilt angle, and vertex distance tolerances (+/-0.1 mm).

 

Certifications: Manufacturing facilities operate under ISO 9001:2015 quality management systems and CE / FDA regulatory compliance documentation for optical medical devices.

 

Applications

 

Ophthalmic Prescription (Rx) Frames: Designed to house high-index, progressive, and heavy corrective lenses without distorting the frame chassis.

 

Luxury & Designer Fashion Lines: Lightweight luxury collections where slender profiles and complex geometry define high-end retail positioning.

 

Corporate & Safety-Adjacent Daily Wear: Professional environments requiring understated aesthetic presentation combined with durable, non-fatiguing wear characteristics.

 

Specialized Reading & Computer Glasses: Ultra-light weight configurations designed for prolonged use without nasal indentations or ear fatigue.

 

Packaging & Order Information

 

Export Packaging: Each frame protected by an individual low-density polyethylene (LDPE) sleeve, secured in a blister tray, packed in inner rigid boxes (10 pcs), and consolidated into double-walled corrugated master cartons with moisture-absorbing desiccant.

 

Minimum Order Quantity (MOQ):
• Standard Stock Models: 100 pcs per model/colorway.
• Custom OEM/ODM Production: 300 pcs per model (distributed across 3 color finishes).

 

Lead Time:
• Sample Production: 10 - 15 days.
• Mass Production Bulk Orders: 35 - 50 days depending on plating complexity and order volume.

 

Shipping Terms: FOB, CIF, EXW via air express (DHL/FedEx for samples) or ocean freight (palletized for bulk volume).

 

FAQ

 

Q: What is the precise material grade used for your titanium frames?

A: We utilize Grade 5 beta-titanium alloys (such as Ti-15V-3Cr-3Sn-3Al) for components requiring spring elasticity like temples, and commercially pure Grade 2 titanium for malleable bridge components. Material test reports (MTR) are provided with every bulk shipment.

Q: How do you prevent plating peeling or discoloration over time?

A: All metal surfaces undergo multi-stage ultrasonic degreasing, acid pickling, and plasma bombardment cleaning prior to application. Vacuum Ion Plating (PVD) deposits a dense 0.3 um to 0.5 um metallic coating that bonds molecularly with the titanium substrate, passing 72-hour salt spray and artificial sweat immersion tests.

Q: What is the standard MOQ for private label branding?

A: The minimum order quantity for custom laser logo engraving and private labeling on existing catalog models is 100 pieces per style. For completely custom ODM frames requiring dedicated tooling, the MOQ is 300 pieces per style.

Q: Can these frames accommodate high-index and progressive lenses safely?

A: Yes. The 5-axis CNC-milled U-shaped and V-shaped lens grooves maintain consistent depth and wall thickness, providing structural retention sufficient for high-index polycarbonate, trivex, and heavy high-prescription glass lenses without splitting the eyewire lock.

Q: What quality assurance checks are performed before dispatch?

A: Every batch undergoes dimensional inspection using optical comparators, hinge fatigue cycling (15,000 cycles), nickel release testing, and a 100% manual visual inspection for surface scratches, plating uniformity, and alignment symmetry.

Q: How are intellectual property and custom designs protected?

A: We execute strict Non-Disclosure Agreements (NDAs) prior to receiving CAD files. Client 3D models, proprietary drawings, and custom tooling dies are stored on secure local servers and are never shared or manufactured for third parties.

 

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